Pilmico has found yet another way to use the by-products of rice husks used as an alternative to bunker fuel in its feeds manufacturing plant, resulting in additional cost efficiency in its operations.

In 2018, Pilmico started using a biomass boiler in its feeds production process. The boiler burns rice husks (sourced from partner rice mills) and, at the same time, generates steam to cook and sanitize the feeds.

The biomass boiler is part of Pilmico’s efforts to reduce production cost and carbon footprint. Through the use of rice husks, Pilmico was able to cut more than 60% of its bunker fuel use.

Pilmico’s use of alternative biomass fuel in its operations reduced their overall production costs and emissions. This increased profitability, energy efficiency, and environmental sustainability in the communities the group operates in.

In constant search for sustainable alternatives, civil engineers of the Pilmico Animal Nutrition Corporation (PANC) discovered other potential uses of the rice husks’ by-product. The ash wastes from burned rice husks are now being used as an alternative mix for cement for the facilities’ construction needs.

When we started using the biomass boiler almost two years ago, we saw process improvement and reduced costs. But in Pilmico, we know that the challenge does not stop there. If you find a solution for something, you continue to improve that to ensure that it stays relevant.

– Engr. Michael D. Cayabyab, Maintenance Mechanical Supervisor-Central Maintenance Department, PANC

To minimize cost and further reduce wastes from Pilmico’s Tarlac feeds and farms facility, PANC’s  engineers  conducted research to explore other supplemental uses of waste ash from the biomass boiler. After a series of experiments, they were able to establish a concrete mix from waste ash that would reduce actual cement usage by 20%.

Used in Pilmico’s Slaughterhouse and Meat Cutting facility in Tarlac, the waste ash mixture supplemented the concrete mix for road perimeters including curb and gutter that controls water flow by coursing it to specific drainages. This helps avoid flooding around the facility. Meanwhile, the perimeter fence that surrounds the entire facility is also made of the same waste ash and cement mixture.

The waste ash and cement mixture is also used for the concrete slats in Pilmico’s swine farm. These slats are used for the elevated flooring of the swine pens that have a flushing system underneath for easier cleaning and maintenance.

According to PANC’s Central Maintenance Department (CMD), the precast concrete slabs used for the road perimeters are highly efficient and beneficial because the construction team was able to produce their preferred specifications, allowing them to build with better quality and efficiently-produced materials.

“Guided by Pilmico’s core value of innovation, we improved the original initiative of using rice husks for our feeds production process. With that, we are able to create more uses from the by-products of the by-products [rice husks] we are using,” added Engr. Cayabyab.